Biofuel production along with remediation of sewage water through Algae
http://wgbis.ces.iisc.ernet.in/energy/
T.V. Ramachandra1*,   Durga Madhab Mahapatra1,   Sudarshan P1 ,  N.V. Joshi1

1Energy and Wetlands Research Group, Centre for Ecological Sciences, Indian Institute of Science, Bangalore 560012, Karnataka, India


Citation: RamachandraT.V, Durga Madhab Mahapatra, Sudarshan P Bhat, Joshi N.V.. 2018. Biofuel production along with remediation of sewage water through Algae, Chapter 4, Algae and Environmental Sustainability, (Eds.: Bhaskar Singh, Kuldeep Bauudh, Faizal Bux), Springer Publishers, Pp 33-52

Materials and Methods

2.1 Study area

The city of Bangalore spans over an area of more than 741 km2 and is one among India’s fastest growing city. A current temporal analysis of wetlands, however, indicates a decline of 58% in Greater Bangalore which can be attributed to intense urbanization processes. This is evident from a 466% increase in built-up area from 1973 to 2007 [31]. The undulating topography, featured by a series of valleys radiating from a ridge, forms three major watersheds namely the Hebbal Valley, Vrishabhavathi Valley and the Koramangala and Challaghatta Valleys that forms important drainage courses for the interconnected lake system which carries storm water beyond the city limits [7]. Bangalore, being a part of peninsular India, had the tradition of harvesting water through surface water bodies to meet the domestic water requirements in a decentralised way. After independence, the source of water for domestic and industrial purpose in Bangalore is mainly from the Cauvery River and ground water. Untreated wastewater is let into the storm water drains which progressively converge at the water bodies [7]. The city of Mysore spans over an area of more than 130 km2 is a very first urbanising region. It has five major catchment districts. The topography of the city divides into five prominent drainage basins. The city’s wastewater is let into three wastewater treatment plants through gravity draws. The northern region in handled by a 30.0 MLD STP (Powered by aerators). The south-western regions waste water flows to STP (67.65 MLD) which uses Organic microbe-mix inoculum’s (OS-1&2) for treatment before entering Dalvai kere. Further south is the STP of 60 MLD at H. D. Kote Road working with microbial solutions as inoculums to treat the wastewater. All these plants consist of facultative aerated lagoons followed by sedimentation basins. During the study period the treatment pond basically was functioning as an algal pond. The different wastewater treatment plants, their installed capacities and total water supply in Bangalore and Mysore are provided in Table 1 and Table 2 respectively.
1. Manmade lake systems: Varthur and Bellandur Lakes (~500 MLD), Bangalore South.
2. Mechanical treatment systems: Aeration and Activated Sludge (75 MLD), Bangalore.
3. Facultative pond based systems: STP (67.5 MLD), Mysore.

Table 1 Capacities of sewage treatment plants at Bangalore & Mysore


Table 2 Total water supply to bangalore & Mysore


2.2 Field Sampling and Laboratory analysis

Field samplings of influent (1), middle (2) and effluent (3) water samples were carried out between March to August 2011(Figure 2 and 3). The qualities of influents and effluents were assessed to determine the efficiency of the treatment plant.

Fig4 Greater Bangalore (1) lake system and (2)sewage treatment plant


Fig4 Mysore: (3) facultative pond-based stp


On site analysis was performed to record pH, water temperature, electrical conductivity (APHA method 205), oxidation reduction potential (ORP), total dissolved solids (TDS), salinity, dissolved oxygen (DO), dissolved free carbon-dioxide (free CO2) and turbidity using the standard methods. 1litre sub-sample was analysed according to standard methods (American Public Health Association [32], total biochemical oxygen demand over 5 days (BOD5) (APHA method 507), filtered BOD5, chemical oxygen demand (COD) (APHA, 5220 C), suspended solids (SS) (APHA method 209c), SAR (APHA 1206), turbidity (Hach turbidity meter, APHA method 214a), ammoniacal nitrogen (APHA method 417a), total nitrogen (TN) (APHA method 420a, total nitrogen), Phosphates (APHA, 4500-P D). In addition, visual clarity/transparency of the lake/STP wastewater was measured with a secchi disk. Algal species collected from the lake systems and facultative ponds (both uni-algal and as algal consortia) were cultured and evaluated for their biofuel potential. Lipid quantification (gravimetry), extraction (cell disruption, solvent treatment, thin layer chromatography and solvent separation) and FAME composition were conducted following earlier studies [6].

2.3 Process description

2.3.1 Lake systems

Lake Systems were initially constructed for storage of water to meet the local drinking and other domestic purposes. But, with time the water yield in the catchment has declined due to the unplanned urbanisation driven rapid land use changes and also resulting in the generation of large quantum of wastewater. The series of interconnected lakes convey the city’s wastewater. Consequently, these water bodies act as manmade lagoons performing primary, secondary and tertiary treatment due to the interaction of biotic and abiotic components with sufficient detention time [33, 34]. These water bodies are shallow and the wind causes a great deal of turbulence aiding oxygen diffusion for adequate aeration and mixing. This process is further supplemented by rapid generation of dissolved oxygen by algal photosynthesis [34]. Despite having a massive daily wastewater load of ~500 MLD, the prolific algal growth aided in the uptake of nutrients from these wastewaters further improvising the system’s efficiency. Hydraulic retention time (HRT) for Bellandur lake is ~7-8 d (Figure 4) and Varthur lake is ~5 d (Figure 5) respectively.

Fig 6 Inflow and Outflow process parameters at bellandur lake, Bangalore


Fig 7 Inflow and Outflow process parameters at Varthur lake, Bangalore


2.3.2 Facultative ponds:

The facultative treatment pond system consists of facultative, and maturation ponds (Figure 6). The organic matter is primarily removed in the initial anaerobic zone of the facultative pond. Subsequently algal growth takes place owing to availability of nutrients such as N and P. The high algal growth in the facultative ponds helps in suspended solids (SS) and Carbon (C) removal. Maturation pond is meant for pathogen removal, nutrient balance and more importantly removal of suspended solids (stabilisation) [7] together with the removal of a little quantity of BOD. The HRT depending upon feed fluctuations for the initial facultative ponds, and maturation ponds are ~3-9 d and ~2-6 d respectively.

Fig 8 Inflow and Outflow process parameters at Facultative pond, Mysore/strong>


2.3.3 Mechanically Aerated Systems

The mechanically aerated systems comprise of a screens and a grit chamber installed before the aeration and activated sludge systems (Figure 7). Raw wastewater passes through the screen and grit chamber to the aeration tanks (powered by surface aerators) and gets treated by activated sludge. These are continuously fed with recirculation sludge from the secondary clarifiers. The secondary clarifiers help in water detention as well as acts as a storage tank for the inoculum to be regularly supplied to the inflow wastewater. These extended aeration system are designed with a depth of 4-6 m for a hydraulic retention time (HRT) ~8 hrs.

Fig 9 Inflow and Outflow process parameters at aeration and activated sludge and activated sludgec STP, Bangalore


2.4 Comparative Valuation of treatment systems - economics, environmental and social aspects

The total annual cost was calculated which essentially comprised of construction (Infrastructure), operation and maintenance (O & M), and land costs (Sato et al., 2007). Infrastructure cost includes procurement of screen, grit chamber construction, wastewater treatment infrastructure, sludge treatment infrastructure, etc. at STP’s. O&M costs include expenses on human resources (wages), energy requirement/power, repair, and essential chemicals. Rs. 4.8 Rs/kWh was taken as the cost involved in power consumption. The wear and tear involved the repair costs for infrastructure/civil structures, mechanical and electrical equipments that are estimated annually as a certain factor/percentage multiplied by total construction cost. The annual repair cost for civil work was calculated at 0.4% and 0.15% of the capital cost for Aeration with activated sludge processes (ASP) and pond processes, respectively. Likewise, the annual repair cost for mechanical and electrical equipment was calculated at 3% of the total construction cost. In addition, it was assumed that mechanical and electrical equipment requires replacement every 6 years. This replacement cost was included in the repair
cost. The service life of STP was estimated at 30 years, which served as the period for life cycle cost [35]. The total annual cost was calculated by equation (1):

ACTOTAL = RFCAPITAL x ICTOTAL + OMC …. (1)


where ACTOTAL is the total annual cost, RFCAPITAL the capital recovery factor, ICTOTAL the initial cost (e.g., for construction, land), OMC the operation and maintenance cost (e.g., human resource, power/energy, repair, chemicals).
*Corresponding Author :
T.V Ramachandra,
Centre for Sustainable Technologies, Indian Institute of Science,
Bangalore 560 012, India.
Tel: 91-080-23600985 / 2293 3099/ 2293 2506, Fax: 91-080-23601428 /23600085 /2360685 (CES TVR).
Email: emram.ces@courses.iisc.ac.i, tvr@iisc.ac.in
Web: http://ces.iisc.ernet.in/energy, http://ces.iisc.ernet.in/foss
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